Introduction
New Home Generation, Inc. is a newly formed corporation, comprising of Board Members and Corporate Officers with over 70-years of construction experience and 25-years of Boise Cascade Plant experience.
Our goal is to remain at the forefront of pre-panelized load-bearing metal stud walls with SEALECTION™ 500 spray foam injected between the studs, introducing a manufacturing process capable of producing 1,400 720 square feet homes per month, with a special emphasis on product quality and production efficiency.
Our Home Manufacturing Design Aim
Our aim is to create value for customers. Realizing the importance of quality assurance systems within the home building industry, new Home Generation, INC. Home design on a manufacture scale, introduces a residential home design with a roof membrane system that will exceed the most recent version of ASTM D3161, modified to reflect 110 mph fan-induced wind speeds or Miami-Dade protocol PA 107, be certified to meet minimum wind speeds of 110 mph provided steel components be installed per manufacturers’ specifications.
An insulated under lament material will be used on the roof, applying the 16” to 18” metal roofing panels atop the insulated under lament laid atop 16 gauge hat channel on 9” spacing. The bottom chord of the trusses will also have hat channel on 16” spacing. Hurricane straps or other hardware that connect the roof to the walls will be installed with the proper number and type of crews and bolts to include 30’ top tracks securing the 15’ walls together, accompanied with 7’ 4” flat vertical wall seem/joints and 24’ horizontal flat steel fasteners securing end walls to the gable prefabricated 6” wide stud framed insulation injected paneled truss.
Special vertical vinyl under lapping/over lapping trim will seal our Homes Hardy Board seem/joint atop flat 4” wide 3/16” thick wall fasteners to existing studs doubled up on all ends of walls developed during our Research and Development months in conjunction with a leading manufacture of vinyl trim. The gable wall/truss 24’ fastener with gable end truss brackets attached will also have horizontal vinyl trim. In order to accommodate doors in the living room and kitchen in our centering of walls atop the concrete/receivers every 2’, doors have been off set. Engineered specifications will compliment our present design using rational analysis based on wind loads calculated according to ASCE 7-98, using a Basic Wind Speed defined by ASCE 7-98 but not less than 120 mph.
In order to satisfy customers consistently, we have incorporated in our home design a planned, systematic and documented approach to quality, with further emphasis placed on concrete/receivers for the walls of our Homes, thereby anchoring to the concrete slab.
Working with our Buyers and designated Planned Community
Operating effectively across international boundaries would require direct association with potential buyers, their contractors, our field carpenters and corporate management. Implementation of a systematic and ingenious concrete/receiver installation within the cement or footings, simple erection instructions, training from field carpenters and Senior Construction Expert, would be critical to developing successful strategies and implementing them decisively. Home erection videos and instruction booklet would compliment steel erectors along with field carpenters able to train others. Utilizing separate crews for various construction Phases will result in maximum Home erections based on number of crews available, thereby increasing sales of homes when potential buyer’s contractors work force increase their productivity and or bring on additional crews.
Our system of Loading walls into open containers up right with concrete tilt up inserts built into the top track will allow walls picked up at one time, entering the container with the walls a foot off the ground in accordance with Home floor plan by a Bridge Crain with a hoist 10’ off the ground traveling in a designated area with others their own area, the quantity necessary scheduled for Phase.
At the job site walls are unloaded from either a flatbed semi truck trailer by a Crain lifting four walls at a time or from the ground in any terrain provided a four wheel drive forklift with a extended and 6” sliding mask is available, unloading from the side of an open container, the latter included in the Home Sales if necessary to the quantity necessary.
The walls would be placed on the concrete slabs and then directly in the receiver/connectors, while two walls will hold each other up.
Growth
We see growth in means of increased Home Sales to potential Buyers as there is a great world wide need for inexpensive, sturdy, energy efficient 720 square feet Homes, as the only manufacture of prefabricated steel SEALECTION™ 500 spray foam injected stud panelization Homes, we would be well positioned.
Future Direction
The markets for prefabricated steel SEALECTION™ 500 spray foam injected stud panelization Homes are large and profitable.
Our unique Home manufacturing process would increase Home production by 480 Homes within periods of six months to a maximum of 1,440 Homes monthly with a work force of 928 during day shift, commencing Phase 3 with a Production Work Force of 339, Phase 4 with an increase of 311 and a final increase of 278 personnel during Phase 5, with 55 Management and support staff, totaling 983. It is our intention to aggressively grow demand for our product and introduce our homes domestically. Ex-Im Bank financing provided Buyer and Exporter can meet required policy banking conditions would be an added benefit and is discussed in detail within the confidential Buyers on line tour of our Home designs not available for public viewing. Our Home Page design drawings are generic.
Beyond the Future
Swing and Night Shift would include increased management and work force, increasing monthly production.